In Sugar factory average effluent is @ 20% on Cane. This is a huge quantity to treat and utilize for irrigation, especially in winters. We tried to reduce the quantity of ground water abstraction for Co-generation and quantity of treated water for irrigation. Since 5 years we do not use ground water for Sugar Plant except Co-generation. last  year we have installed two stage condensate treatment plants and after that we are using the same as make-up water for Cogen cooling tower & Boiler. It became possible by utilizing the excess condensate after treating it in 2 stages Condensate Polishing Unit. Ultimately the quantum of treated water for irrigation reduced to 12.5% on cane in place of 20% on Cane. Abstraction of ground water also reduced to 1.8% in-place of 7.4% on Cane.

we are suppling Condensate polishing unit Using hybrid treatment process to reduce /removal of volatile & another organic compound which cannot be simply treated /removed from condensate. With this process water recycling is almost 100% without or very less reject. Specialized process and equipment with specific bacterial culture is required to effectively treat impurities from condensate. we have delveloped 2 stage hybrid system to recover & reyclcle 100% condensate genenrated from sugar process vapur condensate with very less capesx & opex. 

 Typical paramter & reference of design & operation output from CPU: